Category Archives: Interesting Projects

SGS US East, SGS US West and SGS Caribbean- Shaft Seal Repairs- May 2016

DSC02693Subsea Global Solutions has been very busy in all of their locations globally.  During the past two week the Diver / Technicians performed 5 underwater shaft seal repairs globally.  Three seals were serviced in the Caribbean, one was serviced in the Gulf of Mexico and the final seal was serviced on the West Coast of the USA.  Most of these repairs consisted of the use of the companies TransHab flexible Hyperbaric cofferdam system.  Utilizing OEM approved methods of repair combined with factory trained Diver / technicians, Subsea Global Solutions was able to SGS Inside Habitat-May 2016provide ALL of these clients OEM and Class approved repairs while they remained loaded and in service!

Subsea Global Solutions delivering unrivaled service globally.  We are your underwater service partner trusted with your valuable assets.

Call today- we serve tomorrow!

OLYMPUS DIGITAL CAMERASubsea Global Solutions responded quickly to a vessel in need of a shaft seal repair.  The team was called into action with only 1 day  to pack up gear and prepare to begin work 1/2 way across the country.  Personnel were deployed from all of our offices in the USA and, Caribbean to respond quickly and efficiently to this vessel in need.  Working around the clock the shaft seal assembly was completely exchanged in 5 working shifts.   Utilizing our TransHab Flexible Hyperbaric cofferdam, all the lip rings were efficiently and properly replaced with a factory warranted process.  By Stuyvesant-Seal repair-3maintaining diver / seal technicians certified in this type of shaft seal repair, Subsea Global Solutions can provide a fully warranted repair.

Subsea Global Solutions is your turn to resource to deliver in and out of the water!  When you vessel depends on quality service there is only one underwater service provider to rely on.  Thank you to all of our loyal and dedicated clients globally!

SGS INNOVATION- Making the Impossible- POSSIBLE!

Subsea Global Solutions was the resource hired to develop an innovative solution for the extraction of retractable azimuthing thrusters in a VERY shall environment.  This project required several phases using a purpose designed and built hydraulic jacking system to demount and exchange these thrusters.  The Azimuthing thrusters were the propulsion system on a specialty vessel which were not originally designed for underwater demounting.  Due to the strategic nature of this vessel and its home port location a unique solution was required.

Teams from our SGS East and West Coast offices participated in this ground breaking azimuthing thruster exchange with the Original Equipment Manufacturer.  Since this thruster was not designed for underwater demounting and the location was sensitive and shallow, the innovative tension leg track system was employed in this case to demount the lower gear boxes for overhaul and repair.

Subsea Global Solutions is your resource for unrivaled service.  Driven by our core values, we make the impossible POSSIBLE each and every day.

Subsea Global Solutions Europe- Trident BV- BUSY UNDERWATER!

Subsea Global Solutions’ European affiliate Trident BV has remained very busy during the first quarter of 2015.  Several large emergency and scheduled underwater repairs were performed utilizing the professional Diver / Technicians of Subsea Global Solutions together with our world renowned advanced underwater processes of repair.  These large repairs were performed in addition to the routine maintenance and inspection services provided throughout Europe by the professionals at Trident BV.
OLYMPUS DIGITAL CAMERAFour (4) shaft seal replacements were performed over the past two months throughout Europe and the Far East.  These repairs included the use of Subsea Global Solutions’ Flexible Hyperbaric Cofferdam “Transhab”.  In addition to the use of the Transhab, Subsea Global Solutions employed manufacturer specific wet repairs to face type seals and bellows.  By maintaining factory trained Diver / Technicians up to date with the latest seal designs and methodologies of repair, P1040688Subsea Global Solutions continues to lead the way in developing cost effective, fast and quality, full warranted repairs for leading shaft seal systems installed on vessels.

Two  (2) bow thruster repairs were performed on vessels throughout Europe.  These repairs included the use of Subsea Global Solutions’ Flexible Door Technology and “A” class wet welding procedures.  The Flexible Door Technology allows dry repairs to be performed on tunnel thrusters while the vessel is afloat and at normal operating drafts.  Diver / Technicians P1010229trained by the major equipment suppliers perform these repairs in a dry environment in the same fashion the manufacturer’s technicians would do in the dry dock.   Wet welding repairs to the thruster struts or tunnels were performed with NO condition of class utilizing the class approved “A” class wet welding procedures and the coded welder / divers of Subsea Global Solutions.  By performing these jobs wet, it saves our clients time and money without sacrificing the strength, ductility or quality of the weld.

Three (3) propeller repairs were performed around Europe and in the Far East.  Utilizing specialized equipment and techniques, Propellers were safely restored to proper geometry to ensure continual operation with minimal or no loss of propeller efficiency.  By maintaining a close relationship with most major propeller manufacturers, we are able to deliver excellence each and every time.

DSC03955In addition to the repairs listed above our European office repaired or removed nine Fixed mounted Energy Savings Devices on large container ships.  Due to defects found on these devices some owners opted to have them completely removed and some owners preferred Subsea Global Solutions to permanently repair these devices with their class approved underwater wet welding techniques.

Additional specialty repairs included the installation of several Finned Propeller Boss caps, propeller modifications as well as cruise vessel stabilizer fin repairs.

Subsea Global Solutions continues to deliver UNRIVALED service globally.  Our European affiliate Trident BV exemplifies our mission.  We remain available globally to work with you anywhere and at any time!


Emergency Repairs- Propeller Removal with Vessel in Service

Picking Blade 8
Emergencies happen on vessels each and every day.  Cruise ship operators rely on the capabilities of Subsea Global Solutions to deliver unrivaled service.  While operating in the Caribbean, a cruise vessel detected deterioration of a critical bearing in one of it’s propulsion azimuthing thrusters.  Even with the thruster taken out of service, the windmilling of the propeller continued to deteriorate the bearing increasing it’s risk of complete failure.  To avoid a complete failure and to ensure the vessel remained in service, Subsea Global Solutions was called into to remove the built up propeller.

Working with the cruise ship operations staff, Subsea Global Solutions project management and operations staff evaluated the itinerary of the vessel and developed a port by port time line. Once approved, critical equipment was strategically placed in the necessary ports of call and work begun.

Subsea Global Solutions prepared the propeller for extraction.  This required that the epoxy fairing the propeller blade hold down bolts into the propeller to be completely extracted from the blade bolt holes.  This process required the epoxy to be hydro-blasted away completely using a specialized hydro-blaster specifically configured for this application.

4 Blades On Flat Bed-14In the next port of call blade extraction was performed.  Subsea Global Solutions placed all rigging into place so that blades could be efficiently extracted from the propeller and rigged on-shore.  Using a hydraulically configured ratcheting wrench configured for underwater applications, Subsea Global Solutions efficiently extracted all the blade bolts on each blade.  Blades were removed one-by-one to the surface and the azimuthing thruster was now free of any risk of continued bearing deterioration..

Throughout the entire process Subsea Global Solutions’ project management staff maintained time line communications with ship and operational management staff.  This ensured that the vessel could leave on time without impact or delay.

Subsea Global Solutions yet again demonstrates what unrivaled service is all about.  We do what you say when we say we’re going to do it!  We do it safely, efficiently and on-time.  This is what Subsea Global Solutions is all about and we look forward to working with you.

Permanent underwater wet welding repairs approved by DNV GL

OLYMPUS DIGITAL CAMERADNV GL and Subsea Global Solutions LLC. are proud to announce that they have completed an extensive joint research and development program, that will allow permanent repairs to be carried out by underwater wet welding on certain areas of vessels. Subsea Global Solutions’ global network of coded welder divers will be available to perform these permanent repairs on a case by case basis utilizing this procedure in suitable locations throughout the world in accordance with the approvals given by DNV GL.

Over the last two and a half years, Subsea Global Solutions welded in excess of 80 groove weld test plates underwater at depth in their training facilities in Miami, Florida, Long Beach, California and Terneuzen, the Netherlands. The non-destructive and mechanical testing of the plates was performed at the DNV GL lab in Hamburg, Germany. All data collected was shared between SGS and DNV GL during this procedure development program.

OLYMPUS DIGITAL CAMERAAt the End of April 2014, test plates were welded in the training tank in Miami Florida, with a DNV GL welding engineer in attendance. The non-destructive and destructive testing was again performed at the DNV GL lab in Hamburg. Welding of the plates as well as non-destructive and destructive testing was performed in accordance with AWS D3.6M:2010 Class A. The results of the non-destructive and destructive testing were very positive with all welded test plates exhibiting metallurgical properties equivalent to permanent weld repairs performed “top-side” dry.

About DNV GL 

Driven by its purpose of safeguarding life, property and the environment, DNV GL enables organisations to advance the safety and sustainability of their business. We provide classification and technical assurance services along with software and independent expert advisory services to the maritime, oil & gas and energy industries. We also provide management system certification services to customers across a wide range of industries. Operating in more than 100 countries, our 16,000 professionals are dedicated to helping our customers make the world safer, smarter and greener.
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Subsea Global Solutions (SGS) consists of underwater ship repair specialists Miami Diver LLC, Parker Diving Service LLC and Trident BV.  With a dedicated staff of over 100 diver / technicians and welder divers globally, SGS has revolutionized the methods of repair for ship shell plates and equipment underwater.  Through a common shared system of dive equipment, specialty tools, and personnel SGS is able to mobilize quickly anywhere throughout the world for repairs of most shell plate, propulsion or underwater equipment.   Services include the permanent shell plate repairs, replacement of aft propeller shaft seals, the exchange of thrusters and repair of propellers. SGS has become the Original Equipment Manufacturer’s choice for all types of complex repairs.  With class approved techniques and a highly trained staff in both underwater ship repair and propulsion equipment maintenance, SGS is the clear choice for vessels operating in sensitive environments and on critical trade routes.

Propeller Efficiency Improvements- While in Service!

Personnel Shell Lock door- Cruise1Everyone is looking for ways to improve fuel oil consumption rates.  It helps us improve our environment impact footprint and most importantly it improves a vessel’s bottom line.  Subsea Global Solutions has been working with several propeller manufacturers to develop innovative procedures to exchange propeller boss caps while vessels are afloat and remaining in service.  Recently, this approach was proven with great success on a cruise vessel in operation during a cruise through the Caribbean.





Subsea Global Solutions is the leader in underwater services for the cruise industry globally.  The key to our success is proper planning and communication with all stakeholders involved with the project.  Prior to the delivery of the performance enhancing propeller boss cap fins, Subsea Global Solutions worked together with the equipment manufacturer to develop an OEM approved underwater installation procedure.  This required design enhancements to be incorporated into the new propeller boss cap, required specialized tooling to be developed by Subsea Global Solutions and an innovative procedure to be developed so that the OEM requirements were incorporated and the client’s operational requirements were incorporated.  Once the procedure was approved by all the stakeholders, Subsea Global Solutions worked toOLYMPUS DIGITAL CAMERAgether with the client to incorporate the required work scope into the itinerary of the vessel.  This meant that during port stays specific portions of the work scope would be completed at strategic times during the voyage.  This allowed the vessel to remain in service, and to continue in operation safely and efficiently.  The cruise passengers continued their vacation experience without any impacts.

Once the manufacturer delivered the equipment to the vessel and Subsea Global Solutions’ equipment was staged onboard, the execution of the work begun.  Port by port time lines were reviewed with onboard personnel and Subsea Global Solutions’ Project Management staff onboard maintained continual communication with shipboard and operations management staff during the execution of the work.  This allowed the shipboard staff and vessel management staff to be prepared for departure on time and schedule.

Personnel Shell Lock door- Cruise2Subsea Global Solutions successfully completed the exchange of the two (2) enhanced propeller boss caps in parallel without taking the vessel out of service.  Work was completed over two consecutive ports of call with the client seeing immediate improvement in the propeller efficiency.  Innovation is the cornerstone of our success and we were pleased to have the opportunity to demonstrate our capabilities with this client.  Let us know how we can apply this to your vessel’s needs.  We remain ready to go as your trusted resource to deliver unrivaled service!

Curacao- your next Oil and Gas Destination

Paragon DPDS12Lots of tourists flock to Curacao for it’s crystal clear water, excellent weather conditions and “Customer Focused” approach to service.  Curacao maintains one of the deepest sheltered anchorages in the world and is strategically located in the transit route between West Africa to the Gulf of Mexico, or Brazil to the Gulf of Mexico.   Curacao also boasts the leader in global underwater ship maintenance and repair Subsea Global Solutions.  Considering all of these factors Paragon Offshore took the opportunity to perform some critical service in Curacao while transiting into the Gulf of Mexico.

While on route to the Gulf of Mexico, Paragon’s dynamically positioned drillship DPDS1 stopped over in Curacao to demount two azimuthing thrusters before it came into the Gulf of Mexico.  Paragon’s choice of Curacao was simple due to the factors stated above and the previously great experience they had working  with Subsea Global Solutions in this location.  Paragon required Subsea Global Solutions to provide all of the resources outboard the vessel including all the necessary cranes, barges, boats, fendering systems and of course professional Diver / Technicians.  An innovative rigging system was designed and supplied by Subsea Global Solutions so that the thruster demounting process could be performed efficiently and safely.  Since Curacao is one of Subsea Global Solutions’ home ports, all the required resources were available for Paragon’s use.
Paragon DPDS1-21With all plans, procedures, risk assessments and engineering completed, Subsea Global Solutions proceeded to outfit the barges and vessels with the necessary equipment to support the thruster demounting process.  Upon the vessel’s arrival in Curacao, Subsea Global Solutions mobilized into the anchorage with its team.  With project coordination meetings completed and lock out / tag out completed with the ship’s crew and inboard thruster service team, Subsea Global Solutions began the process of preparing each thruster for underwater demounting.  Diver / Technicians dove directly underneath the drillship and opened access panels for thruster rigging.  Rigging was installed and thruster demounting was monitored continuously underwater by our diver / technicians.  Once each thruster was completely demounted each thruster was brought top side and loaded on the drillship’s deck for its continued transit into the Gulf of Mexico.  Cover plates were installed over the thruster openings in the ship’s hull and the hull was prepared for its transit to the Gulf of Mexico.  To assist with the fuel efficiency of the vessel while it completed it’s transit to the Gulf of Mexico a complete Hull Cleaning was performed and the Propellers of the retractable azimuthing thrusters were polished.

OLYMPUS DIGITAL CAMERAThe DPDS1 left on schedule its fixed mounted azimuthing thrusters demounted and were on deck for the remainder of the voyage.  Paragon Offshore was very satisfied with the services provided and looks forward to “vacation again” with its offshore assets in Curacao.  Subsea Global Solutions is your global resource for unrivaled service.  Take a vacation and leave your underwater rig repair or service to us!  Curacao is your fully inclusive service location with Subsea Global Solutions leading the way!